Supply Chain Network Design: Getting Started

Supply Chain Network Design: Getting Started

If you’re reading this, then chances are you’re well aware of how critical supply chains are to our everyday life. Though largely unnoticed, supply chains are responsible for granting us access to almost everything one can buy in a store. Assortments are always changing which means continual challenges to the supply chain and its existing networks. If you attended our webinar, Charlotte’s Web: Network Design and how to meet your SLAs, you know that designing a supply chain network is both an art and a science. If you missed the webinar, you can watch a recording of it here, or continue reading for a few takeaways.

What is Supply Chain Network Design?
Supply chain network design is the process of building and modeling a supply chain to better understand the costs and time associated with bringing goods to market with the resources and locations available. A concept called Location Intelligence plays a crucial role in supply chain network design.

What is Location Intelligence?
Location Intelligence (LI) is the process of using location data to answer spatial questions. This includes anything from simple data visualizations on maps, to analyzing location data. Almost every aspect of supply chain network design is tied to LI, as it’s used to find the best way to serve stores, what location is best in relation to the distribution center, and much more.

Modeling
Here at Alpine Supply Chain Solutions, we like to say that every model is wrong, but some can be useful. We believe that making use of models is essential for the planning phase of supply chain network design, but we cannot forget that all models are debatable. It’s important to be critical of your model, and to use it to explore all 50 potential “what if” scenarios, not just the first three that come to mind. 

Getting Started
Generally speaking, when designing a supply chain network, it’s important to start the process answering a few basic questions:

  • How do I design my supply chain network to deliver the required service at the lowest possible cost?
  • Given a fixed network, how do I determine optimal product sourcing and inventory deployment rules to meet anticipated customer demand?
  • Given a logistics network and a defined distribution strategy, how can I best use my available transportation resources?

The point is to put all your effort into creating the most efficient network possible, while reliably meeting customer demands, and simultaneously doing so for the lowest cost possible.

Tools
Designing a strong supply chain network requires the successful combination of a variety of tools to create the desired result. One of the biggest hurdles for network design is ensuring all of these tools work together. That’s the artistic side of the endeavour. So, what tools are needed to build an effective supply chain network?

  • Industry Aptitude
    • Data to information 
    • Algorithms
      • Public and custom
      • Positioning
      • Routing
  • The Art of Applied Math
  • Rating Engine
    • Parcel
    • LTL
    • Truckload
  • Database Tool
    • Relational data aptitude
    • Coding capability
  • Plotting Tool
  • Zip Code Database
    • Zip Code
    • Latitude 
    • Longitude

Data, Data, Aata
As you can imagine, data plays an integral role in the process too. If your data is flawed, then everything else will be flawed as well. It’s essential to have a single source of clean data that you can rely on. Dependable data means you can also add variables to plan for the future. Futurecasting when designing a supply chain network is extremely valuable, as you can prepare for adding new regions down the line, extenuating circumstances like extreme weather, or adding a new set of products in several year’s time.

Designing a supply chain network is both an art and a science. A successful design can mean the difference between profit and loss. If you’re getting ready to embark on a new design watch a recording of our webinar or get in touch for some expert guidance.

School Health Corp Warehouse Slotting Success with Alpine – MMH

School Health Corp Warehouse Slotting Success with Alpine – MMH

School Health Corp., an Alpine Supply Chain Solutions client, was recently featured in Modern Materials Handling article discussing their new warehouse project using innovative labeling and strategic warehouse slotting optimization.

“While we are adept at warehouse operations and order fulfillment, our current team had never designed a warehouse from scratch before,” says Beth Reed, School Health’s project manager/training developer.

“With this in mind, how could the company slot its product inventory for maximum efficiency and throughput? What is the best way to handle seasonal spikes in demand for certain products, which typically occur at the start of each new school year? And, how should it number and label its bins—for optimal performance with its existing warehouse management software?”

Beth Reed

Beth Reed, Project Manager & Training Developer at School Health

To receive assistance with its warehouse location methodology and slotting plans, School Health Corp worked with Alpine SupplyChain Solutions. The project’s goals included minimizing the time and distance required to replenish key products; reducing workers’ bend-and-reach requirements for placing and picking products; and organizing its inventory more efficiently, leading to greater throughput.

“In my role, I hadn’t previously spent a lot of time thinking about warehouse location address methodology,” Reed notes. “But working with Alpine made the entire project team appreciate the science involved in slotting our products.”  She continues, “An optimally slotted warehouse supports efficiency and profitability. Just as important, it also minimizes the time and effort involved in key tasks like product putaway, picking and order fulfillment, which our employees appreciate.”