NAPLES, Fla. — Alpine Supply Chain Solutions today announced that global healthy-aging haircare, skincare, and wellness innovator MONAT Global Corp (MONAT), has commenced operations at its new 150,000-square-foot state-of-the-art facility in Doral, Florida. The event marks the first milestone in MONAT’s effort to modernize its distribution operations to support its rapid and ongoing growth.
“When we made the decision to expand our distribution capabilities, we knew we needed to partner with experts that could see far beyond our immediate needs,” said Matt Warner, MONAT senior vice president and chief operations officer. “We were looking for the most efficient method to achieve our year-over-year growth plans and leverage the skilled labor on-site without the need to increase our employee base. Stripping out manual processes was key. Alpine and Conveyor Solutions, Inc. (CSI), understood our customized needs, and served as the creative architects behind a solution packed with clever storage solutions and automated technology allowing us to distribute more product efficiently.”
The facility’s final design, completed by Alpine and CSI, includes the use of three-and-four deep pushback racking for increased storage. It also incorporates:
- An auto carton erector that eliminates the need for resources to form and tape cartons.
- A pick-to-light system that will increase picking productivity from 80 lines/hour to 120/hour.
- In-line scales to ensure the right products and quantities are picked for every order.
- An auto print and apply manifesting station that will greatly increase order processing speed and accuracy.
“We are so excited to be a small part of the important work MONAT is doing. Between creating sustainable products and empowering the financial well-being of 1 million families around the globe each year, it is truly amazing,” said Michael Wohlwend, managing principal for Alpine.
“Labor always has and always will be a challenge in distribution environments and we are thrilled about MONAT’s willingness to try innovative technologies to take their productivity to the next level.”
As the MONAT team settles into its new operation, they are preparing for phase two of their distribution plans, which will enable them to support their growing international business. Overall, the company expects to see a healthy ROI on their supply chain investment within 18 months.
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About Alpine Supply Chain Solutions — Booth #B7953
Alpine Supply Chain Solutions, based in Naples, Florida, is a supply chain consulting company driven to ensure their clients get the most value from their investments. Their approach to every project starts with the data and ends with a cost justifiable solution. With deep roots in industrial engineering, Alpine’s approach is unique. For more information, please visit www.alpinesuppychain.com.
About MONAT Global
MONAT Global Corp is a wholly owned subsidiary of Alcora Corporation, whose holdings include Project Beauty, an online retail beauty company; and B&R Products, Inc., their research, development, and manufacturing laboratory subsidiary. All three companies are headquartered in and around Miami, Florida. MONAT was founded in 2014 to enter the multibillion-dollar haircare market and provides groundbreaking opportunities through a novel social marketing approach to direct sales. In 2019, the company expanded into the skincare market. The company offers a unique and exciting business model and one of the most generous compensation plans in the U.S., Canadian, U.K., Irish, Polish, Spanish, Australian, and Lithuanian markets. Learn more at www.monatglobal.com.